File Name: mechanical behaviour of engineering materials metals ceramics polymers and composites .zip
A composite material also called a composition material or shortened to composite , which is the common name is a material which is produced from two or more constituent materials. Within the finished structure, the individual elements remain separate and distinct, distinguishing composites from mixtures and solid solutions.
Typical engineered composite materials include:. There are various reasons where new material can be favoured. Typical examples include materials which are less expensive, lighter or stronger when related to common materials. More recently researchers have also begun to actively include sensing, actuation, computation and communication into composites,  which are known as Robotic Materials.
Composite materials are generally used for buildings , bridges , and structures such as boat hulls , swimming pool panels , racing car bodies, shower stalls, bathtubs , storage tanks , imitation granite and cultured marble sinks and countertops.
The most advanced examples perform routinely on spacecraft and aircraft in demanding environments. The earliest composite materials were made from straw and mud combined to form bricks for building construction. Ancient brick-making was documented by Egyptian tomb paintings. Wattle and daub is one of the oldest composite materials, at over years old. As of [update] , about 7. Concrete is the most common artificial composite material of all and typically consists of loose stones aggregate held with a matrix of cement.
Concrete is an inexpensive material, and will not compress or shatter even under quite a large compressive force. Therefore, to give concrete the ability to resist being stretched, steel bars, which can resist high stretching forces, are often added to concrete to form reinforced concrete.
Fibre-reinforced polymers include carbon fiber reinforced polymer and glass-reinforced plastic. If classified by matrix then there are thermoplastic composites , short fibre thermoplastics , long fibre thermoplastics or long fibre-reinforced thermoplastics. There are numerous thermoset composites, including paper composite panels.
Many advanced thermoset polymer matrix systems usually incorporate aramid fibre and carbon fibre in an epoxy resin matrix. Shape memory polymer composites are high-performance composites, formulated using fibre or fabric reinforcement and shape memory polymer resin as the matrix.
Since a shape memory polymer resin is used as the matrix, these composites have the ability to be easily manipulated into various configurations when they are heated above their activation temperatures and will exhibit high strength and stiffness at lower temperatures. They can also be reheated and reshaped repeatedly without losing their material properties.
These composites are ideal for applications such as lightweight, rigid, deployable structures; rapid manufacturing; and dynamic reinforcement. High strain composites are another type of high-performance composites that are designed to perform in a high deformation setting and are often used in deployable systems where structural flexing is advantageous. Composites can also use metal fibres reinforcing other metals, as in metal matrix composites MMC  or ceramic matrix composites CMC ,  which includes bone hydroxyapatite reinforced with collagen fibres , cermet ceramic and metal and concrete.
Ceramic matrix composites are built primarily for fracture toughness , not for strength. Another class of composite materials involve woven fabric composite consisting of longitudinal and transverse laced yarns. Woven fabric composites are flexible as they are in form of fabric. The most common name for this type of material is "high gravity compound" HGC , although "lead replacement" is also used.
These materials can be used in place of traditional materials such as aluminium, stainless steel, brass, bronze, copper, lead, and even tungsten in weighting, balancing for example, modifying the centre of gravity of a tennis racquet , vibration damping, and radiation shielding applications. High density composites are an economically viable option when certain materials are deemed hazardous and are banned such as lead or when secondary operations costs such as machining, finishing, or coating are a factor.
A sandwich-structured composite is a special class of composite material that is fabricated by attaching two thin but stiff skins to a lightweight but thick core.
The core material is normally low strength material, but its higher thickness provides the sandwich composite with high bending stiffness with overall low density. Wood is a naturally occurring composite comprising cellulose fibres in a lignin and hemicellulose matrix.
Other engineered laminate composites, such as Mallite , use a central core of end grain balsa wood , bonded to surface skins of light alloy or GRP. These generate low-weight, high rigidity materials. Particulate composites have particle as filler material dispersed in matrix, which may be nonmetal, such as glass, epoxy. Automobile tire is an example of particulate composite. Advanced diamond-like carbon DLC coated polymer composites have been reported  where the coating increases the surface hydrophobicity, hardness and wear resistance.
Fibre-reinforced composite materials have gained popularity despite their generally high cost in high-performance products that need to be lightweight, yet strong enough to take harsh loading conditions such as aerospace components tails , wings , fuselages , propellers , boat and scull hulls, bicycle frames and racing car bodies. Other uses include fishing rods , storage tanks , swimming pool panels, and baseball bats.
The Boeing and Airbus A structures including the wings and fuselage are composed largely of composites. Carbon composite is a key material in today's launch vehicles and heat shields for the re-entry phase of spacecraft. It is widely used in solar panel substrates, antenna reflectors and yokes of spacecraft. It is also used in payload adapters, inter-stage structures and heat shields of launch vehicles. In , a fibre-reinforced composite pool panel was introduced for in-ground swimming pools, residential as well as commercial, as a non-corrosive alternative to galvanized steel.
By using composites the vehicle is lighter, allowing higher payloads. Pipes and fittings for various purpose like transportation of potable water, fire-fighting, irrigation, seawater, desalinated water, chemical and industrial waste, and sewage are now manufactured in glass reinforced plastics. Composite materials used in tensile structures for facade application provides the advantage of being translucent.
The woven base cloth combined with the appropriate coating allows better light transmission. This provides a very comfortable level of illumination compared to the full brightness of outside. The wings of wind turbines, in growing sizes in the order of 50 m length are fabricated in composites since several years. Two-lower-leg-amputees run on carbon-composite spring-like artificial feet as quick as non-amputee athletes. High pressure gas cylinders typically about 7—9 litre volume x bar pressure for firemen are nowadays constructed from carbon composite.
Typecylinders include metal only as boss that carries the thread to screw in the valve. Composite materials are created from individual materials. These individual materials are known as constituent materials, and there are two main categories of it. One is the matrix binder and the other reinforcement. The reinforcement receives support from the matrix as the matrix surrounds the reinforcement and maintains its relative positions.
The properties of the matrix are improved as the reinforcements impart their exceptional physical and mechanical properties. The mechanical properties become unavailable from the individual constituent materials by synergism. At the same time, the designer of the product or structure receives options to choose an optimum combination from the variety of matrix and strengthening materials. To shape the engineered composites, it must be formed.
The reinforcement is placed onto the mould surface or into the mould cavity. Before or after this, the matrix can be introduced to the reinforcement. The matrix undergoes a melding event which sets the part shape necessarily. This melding event can happen in several ways, depending upon the matrix nature, such as solidification from the melted state for a thermoplastic polymer matrix composite or chemical polymerization for a thermoset polymer matrix.
According to the requirements of end-item design, various methods of moulding can be used. The natures of the chosen matrix and reinforcement are the key factors influencing the methodology. The gross quantity of material to be made is another main factor.
To support high capital investments for rapid and automated manufacturing technology, vast quantities can be used. Cheaper capital investments but higher labour and tooling expenses at a correspondingly slower rate assists the small production quantities. Many commercially produced composites use a polymer matrix material often called a resin solution.
There are many different polymers available depending upon the starting raw ingredients. There are several broad categories, each with numerous variations. The most common are known as polyester , vinyl ester , epoxy , phenolic , polyimide , polyamide , polypropylene , PEEK , and others.
The reinforcement materials are often fibres but also commonly ground minerals. The various methods described below have been developed to reduce the resin content of the final product, or the fibre content is increased. The strength of the product is greatly dependent on this ratio. Martin Hubbe and Lucian A Lucia consider wood to be a natural composite of cellulose fibres in a matrix of lignin.
Several layup designs of composite also involve a co-curing or post-curing of the prepreg with many other media, such as foam or honeycomb. Generally, this is known as a sandwich structure. This is a more general layup for the production of cowlings, doors, radomes or non-structural parts.
Open- and closed-cell-structured foams like polyvinylchloride , polyurethane , polyethylene or polystyrene foams, balsa wood , syntactic foams , and honeycombs are generally utilized core materials. Open- and closed-cell metal foam can also be utilized as core materials. Recently, 3D graphene structures also called graphene foam have also been employed as core structures. A recent review by Khurram and Xu et al. Although the two phases are chemically equivalent, semi-crystalline polymers can be described both quantitatively and qualitatively as composite materials.
The crystalline portion has a higher elastic modulus and provides reinforcement for the less stiff, amorphous phase. Different processing techniques can be employed to vary the percent crystallinity in these materials and thus the mechanical properties of these materials as described in the physical properties section. This effect is seen in a variety of places from industrial plastics like polyethylene shopping bags to spiders which can produce silks with different mechanical properties.
However they can also be engineered to be anisotropic and act more like fiber reinforced composites. Normally, the fabrication of composite includes wetting, mixing or saturating the reinforcement with the matrix. The matrix is then induced to bind together with heat or a chemical reaction into a rigid structure. Usually, the operation is done in an open or closed forming mould. However, the order and ways of introducing the constituents alters considerably. Composites fabrication is achieved by a wide variety of methods, including advanced fibre placement Automated fibre placement ,  fibreglass spray lay-up process ,  filament winding ,  lanxide process ,  tailored fibre placement ,  tufting  and z-pinning.
The reinforcing and matrix materials are merged, compacted, and cured processed within a mould to undergo a melding event. The part shape is fundamentally set after the melding event.
Materials are evolving faster today than at any time in history. As a consequence the engineer must be more aware of materials and their potential than ever before. In comparing the properties of competing materials with precision involves an understanding of the basic properties of materials, how they are controlled by processing, formed, joined and finished and of the chain of reasoning that leads to a successful choice. This book will provide the reader with this understanding. Materials are grouped into four classes: Metals, Ceramics, Polymers and Composites, and each are examined in turn. The chapters are arranged in groups, with a group of chapters to describe each of the four classes of materials. Each group first of all introduces the major families of materials that go to make up each materials class.
A composite material is a combination of two materials with different physical and chemical properties. When they are combined they create a material which is specialised to do a certain job, for instance to become stronger, lighter or resistant to electricity. They can also improve strength and stiffness. C the first composites were engineered by the Mesopotamians in Iraq. The ancient society glued wood strips on top of each other at different angles to create plywood.
A composite material also called a composition material or shortened to composite , which is the common name is a material which is produced from two or more constituent materials. Within the finished structure, the individual elements remain separate and distinct, distinguishing composites from mixtures and solid solutions. Typical engineered composite materials include:. There are various reasons where new material can be favoured. Typical examples include materials which are less expensive, lighter or stronger when related to common materials.
Polymers exhibit a wide range of stress-strain behaviors as shown in the figure below. The brittle polymer red curve elastically deforms and fractures before deforming plastically. The blue curve is a plastic polymer and is similar to curves for many metals. Its behavior begins in the linear elastic deformation region.
Deformation and Fracture Behaviour of Polymers Wolfgang. Fracture Mechanics in Polymers. Fracture mechanics in polymers has become an increasingly concerning field as many industries transition to implementing polymers in many critical structural applications.
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